Our system can technically print any design on any size handled by the printer hardware. However, certain parameters can have significant impact on overall registration performance:
- Badge Size
Certain badge sizes are more easily handled by the equipment than others. For example, if the card size is too small then there will be a higher incidence of skew prints, misprints and paper jams - all of which affect visitor processing efficiency.
- Heavy Coverage
Badge designs with too much coverage, besides consuming more ink and costing more to print, are more likely to be smudged (and therefore require reprinting) when handled by the operator. If the design contains a lot of high resolution graphics it will also take longer to print. A few extra seconds may seem trivial, but when multiplied over thousands and thousands of visitors it can seriously affect the throughput capacity of the registration system.
- Badge Material
Printing on glossy material or paper with high clay content will increase the incidence of slipping, misprints and jams while printing. These all affect the visitor processing efficiency and the apparent level of professional competence experienced by your visitors.
We offer the following standard badge types. Each of these standard types can be supplied with or without a protective plastic pouch. Examples and explanations of each type follows.
| No |
Template |
Type |
Dimensions (WxH) |
| A |
Standard |
Standard |
95mm x 128mm |
| B-1 |
Blank |
Standard |
95mm x 128mm |
| B-2 |
Blank |
Narrow |
82mm x 120mm |
| B-3 |
Blank |
Wide |
120mm x 85mm |
| C-1 |
Custom |
Standard |
95mm x 128mm |
| C-2 |
Custom |
Narrow |
82mm x 120mm |
| C-3 |
Custom |
Wide |
120mm x 85mm |
A. Standard Template
These are the cheapest and fasted badges to produce. We carry a large stock of the various templates so we can bill them out per unit in whatever quantity is actually used. Our system gives an exact number of badges printed. They are fast to print because we generally only print the event logo and the visitor name.
The standard templates are available in the standard size: 95mm x 128mm
B. Blank Template
The blank templates have nothing pre-printed on them - the entire badge contents are printed on the card. These offer more flexibility in the overall design and compare favourably in price and speed with the standard templates. Heavy coverage designs (large photographs, thick borders, etc) will incur additional charges as the amount of colour ink becomes significant.
Blank templates are available in: Standard (95mm x 128mm), Narrow (82mm x 120mm) and Wide (85mm x 120mm).
Comparison of standard, narrow and wide badges, without pouches
Comparison of standard, narrow and wide badges, with pouches
C. Custom Template
Custom templates are used for very high quality, heavy coverage custom designs. The main templates are pre-printed in advance and then only the visitor details need to be printed in black.
Custom templates must therefore be supplied in bulk based on visitor estimates. Although they could be produced in arbitrary sizes we carry a large supply of pouches in our three standard sizes - using a custom badge size would require a custom pouch size which would also have to be supplied in bulk (as opposed to per unit actually used).
Custom pre-printed template, front & back, and in a plastic pouch